Foundry burn on is a name given to a wide variety of surface defects that are produced at high heat during the metal sand casting process. Carbonaceous materials in the mold, such as high-anthracite coal dust can prevent such defects from forming.
Bentonite is a form of clay that has found numerous uses over its thousands of years of use - but perhaps most notably in foundries from the 1900’s onwards, alongside powdered coal.
Chrome sand is used in high-quality castables for producing precision castings when held together using organic resin- or inorganic type- binders.
Anthracite is one of the hardest forms of coal and is known for its high carbon content. Aside from as a fuel, anthracite finds use in high temperature applications - especially when calcined - due to its relatively high resistance to thermal shock, strength and chemical inertness.
Filler sands are without question a necessity in steel production. Furthermore, chromium-based filler sands are preferred and widely used in the foundry industry.
A technique used in sand casting is green sand. It is a mixture of silica sand, chromite or zircon sand, bentonite, water, inert sludge, and coal dust.
Green sand is a compound mixture used for casting of metals, the most widely used moulding type in furnace and foundry applications.
Sand casting is an efficient and economical process of producing geometrically complex components and shapes using non-reusable molds. However certain defects can occur in the process.
Although, Petrobond and clay dust sands share several properties in common, coal dust according to a recent study has been shown to possess some characteristics that gives it an upper hand in a casting process.
Coal dust is the powdered variety of coal created by pulverization or grinding of coal into fine and smooth grains. Lets examine its applications.