sandblasting using garnet

History, Uses and Applications of Garnets

Garnet is the general name given to any member of a group of common silicate minerals with similar chemical compositions and crystal structures. They are widely used as abrasives and gemstones. Gemstones, because they exist in several shades of green and red, as well as black. They could also be colorless in some cases. It might even suffice to mention that they can occur in virtually any color. However, all of these colors save for the aforementioned are rare. In other words, they can be described as accessory minerals. Nonetheless, owing to their distinctive appearances, they are usually named after rocks in which they are found to naturally exist. An example is the garnet mica schist.

Origin and Occurrence of Garnets

Rock-forming garnets are the most common type of garnet found in metamorphic rocks. A few others such as granite used in construction and granitic pegmatite exist in igneous rocks. In sedimentary rocks, they occur in clastic sediments. Most often than not, garnets contain many inclusions which could be fragments of other minerals or rocks. Garnets whose inclusions look to have been rotated are known as pinwheel garnet or snowball garnet. They occur randomly in foliated metamorphic rocks. Garnets rich in iron are usually weathered to rusty masses which consists of mostly limonite. Its spessartine alternative also weathers to form various masses of manganese oxide ores when subjected to tropical conditions.
The name garnet is derived from the word “gernet”, an ancient word which is translated as deep red color. This is because it was believed to exist only in red colors. Until the late 20th century, garnets were believed to exist in every color except for blue. Not until a recent discovery in Madagascar proved that garnets could change from greenish blue into blue-green in daylight or purple instead when lit by incandescent light.

Water filter for residential drinking including garnet

Applications of Garnet

Garnets have several industrial applications owing to some of its properties like relatively high specific gravity, angular fractures, nontoxicity, chemical inertness, and perhaps the most important of these characteristics is its ability to be recycled.

Water Jet Cutting

Water jet cutting is one of the latest cutting technologies embraced by steel companies and employed in the cutting of metals. It has become a popular choice because it cuts metals precisely and accurately. Its growing popularity can also be attributed to low costs, non-heat generation, and faster productivity. Garnets are used in waterjet cutting machines for the cutting of concrete, aluminum, high strength steel, marble, granite, automotive glass, plastic laminates, titanium, aerospace composites, steel bridge decking, and textiles, among others.

water jet cutting using garnet

Water Filtration

Owing to its grain structure, garnet grains can be used as a filtration media in water treatment facilities. Its high specific gravity, as well as, chemical and abrasive resistance makes it an ideal filter media for water purification purposes. The fact that it is chemically inert and non-metallic also makes it a good option for use as a filtration media.

clean water being poured

In multi-media filters, it is used as the bottom layer and improves water filtration by about 10-20 microns. Also, garnets decrease backwashing frequency and increase filter run times. In general, garnets are considered excellent filtration media for the following reasons

  • They do not contaminate sea beds or disturb marine wildlife when they are used offshore.
  • With garnets, you can use less. This way, disposal and recycling are easier compared to when other slag abrasives are used.
  • They produce very low dust emissions; therefore, they won’t pollute the air or atmosphere.
  • Since its solids penetrate the entire bed, they create longer filter runs not mentioning increased storage.

Solvent Extraction and Electrowinning

Garnets are high-performance media that function effectively and are consequently used between electrowinning and solvent extraction. In general, electrowinning and solvent extraction are hydrometallurgical processes used for the production of copper ore. The quality of the cathode plate can be improved if a garnet is used as one of the beds in what is to be a multimedia filter. Using garnets can also significantly reduce costs.

It is the best for solvent extraction and electrowinning for the following purposes.

  • It reduces expansion and abrasion
  • It is generally chemical resistant
  • It is stable when used in a multi-media design
  • It needs lesser materials when backwashing
  • It is also known to provide great support for high-density media
  • High resistance to acid which means not a lot of the material will leech into the solution
electrowinning that use garnet

Sandblasting

In sandblasting processes, garnet abrasives are lauded to be better alternatives to silica sand. Unlike silica sand, garnets produce less dust and is generally safer than its more hazardous alternative. Garnet used for this purpose is usually produced from Andradite deposits or crushed Almandite. It may come in rounded edges or rough edges, with a Mohs hardness of about 7 to 8. Since it is a low-dust option compared to silica sand or coal slag, it can be used around water. As a consequence, it can be used for enclosed tanks, aluminum, fiberglass, and drydocks.
When the right methods are used, it produces comparable production rates as when silica sand is used.
Garnets are excellent for sandblasting purposes because:

  • They increase productivity
  • They are non-toxic
  • They do not attract moisture
  • They are suitable for either dry or wet abrasive blasting
  • They are also recyclable for as much as 5 times.

Generally, they can be easily used to make preparations for coating or industrial painting.

sandblasting using garnet

Abrasives

This was the first industrial use of garnets. In industries, they are used to produce sandpapers. This is possible because of the hardness properties of garnet. With a Mohs hardness of about 6.5 to 7.5, they function effectively as abrasives in different manufacturing processes. When garnets are crushed, rough edges are formed for cutting and sanding. The small granules gathered from the crushed garnet are bonded to paper to produce reddish color sandpaper which is used as a popular abrasive in woodwork shops. The crushed garnets can also be screened to several sizes so that they can be sold as abrasive powders and granules.

abrasives used to clean
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Stonewashing

Garnets are used in textile industries for stonewashing denim. An advantage of using garnets is that it can be used to wash textile without causing any damage whatsoever to it. Stonewashing is used in the manufacturing process of textiles to produce a worn-out appearance on the textile material. It helps to increase the flexibility and softness of rigid materials like denim and canvas. Here, garnets can be used in place of large stones for washing the fabric. On rotation of the wash cylinder, the fibers of the textile are repeatedly beaten and pounded by the garnet.

Ship Building and Repair

Garnets are used in shipyards for several construction purposes. They are also used to refit and repair coatings, rust or in some cases, tight adherent mill scale. Its low dust levels make it easy to work with. With garnet blast media, you can ensure precise control of feathering when weld seams are being blasted.

container ship

Blast Rooms

Garnets are used in blast-room applications. They are used where sensitive substrates, aluminum surfaces and installed electromagnetic components are used before the use of steel shot or grit.

Glass Polishing

Garnets are used as abrasives in the fine grinding of glass to produce very smooth surfaces. They can also be used to cave out several shapes for artistic purposes. They can also be used to clean glass surfaces to get rid of things like fingerprint imprints or dirt, etc.

Industrial Flooring

Garnets can be used for industrial flooring purposes. It is an ideal option for flooring because of its anti-skid characteristics. This is an essential characteristic because the floors within an industrial facility are meant to be safe for the movement of people and machines. Industrial floors made with garnets are usually durable, safe and easy to clean.

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Geological Indicator Mineral

Although it is general knowledge that most of the garnets found on the earth’s surface have been formed within the earth’s crust, some garnet types are pushed up from the mantle during some massive volcanic eruptions. Most often than not, these eruptions bring along with them pieces of mantle rocks known otherwise as ‘xenoliths.’ These xenoliths are then delivered to the earth’s surface through a structure known as a pipe. These xenoliths usually contain a large number of garnets for every diamond. These deep-source garnets are very much different from those that form in the shallow depths of the earth’s crust. In essence, these deep-source garnets give an insight into the presence of diamonds in a particular area. These unique garnets are used as indicator minerals by geologists when mining diamonds.

garnet